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HVDC Protection Resistor

HDVR-1500kV/20mA Extreme HVDC Protection Resistor | 100kΩ 1.5MV Safety System

1500kV/20mA HVDC protection resistor with 100kΩ rating provides critical over-current/voltage protection for 1.5MV DC test systems, featuring <5% annual drift and 30kW power handling.


  • US$1.00; Negotiated Price
  • Lead time: 60days

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Product Details

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HDVR-1500kV/20mA Extreme HVDC Protection Resistor

Product Overview

Designed for the most demanding ultra-high voltage applications, the HDVR-1500kV resistor provides essential protection for 1.5MV DC test systems with its precision 100kΩ current-limiting design and 20mA continuous rating, capable of handling 30kW continuous power dissipation.

Technical Specifications

Electrical Parameters
Rated Voltage1500kV DC
Rated Current20mA continuous (30mA peak)
Resistance Value100kΩ ±1% (annual drift <5%)
Power Rating30kW continuous (45kW peak)
ConstructionSpace-grade nichrome wire on ceramic-epoxy composite

Protection System Architecture

Dual-Resistor Network

  • AC Side Protection: 10kΩ charging transformer resistor

  • DC Side Protection: 100kΩ main limiting resistor

  • Robotic positioning with 50μm accuracy

Failure Protection Mechanism

Unprotected System Risks

  1. Fault currents exceed 200A during shorts

  2. Rectifier stacks destroyed in <5μs

  3. Complete system failure

  4. Catastrophic damage costs

HDVR Protection Benefits

  1. Peak current limited to <25mA

  2. Voltage transients capped at 103%

  3. 99% reduction in component damage

  4. Automatic fault isolation

Design Features

  • Voltage Grading: 15-stage AI-controlled grading system

  • Thermal Management: Submerged fluorocarbon cooling

  • Mechanical: 5m ceramic-epoxy core with octagon corona shields

  • Monitoring: Quad-redundant fiber-optic sensors

Protection Performance

Fault ConditionProtection EffectResponse Time
Load short-circuitCurrent <25mA<10μs
Capacitor failureLocalized to single module<30μs
Voltage surgeOvershoot <3%<5μs<>

Installation Requirements

  1. Minimum 10m clearance from grounded surfaces

  2. Laser-aligned vertical installation (<0.1° deviation)

  3. Weekly automated resistance verification (±0.5% tolerance)

  4. Pre-commissioning test at 1800kV for 120 minutes

  5. Real-time partial discharge monitoring

Compliance Standards

  • IEC 62271-1 (1500kV+ equipment)

  • IEEE Std 1845 (Extreme HVDC systems)

  • NASA-STD-6001B (Space-grade components)

  • ITER EL-02 (Fusion reactor standards)

Typical Applications

  • Fusion reactor power systems

  • Next-gen HVDC transmission (>1MV)

  • Particle accelerator energy storage

  • National high-voltage test facilities

  • Space propulsion research

The HDVR-1500kV/20mA represents the pinnacle of ultra-high voltage protection technology, with its 100kΩ precision resistance and 10μs response time ensuring safety in 1.5MV systems testing capacitive loads up to 20nF. The space-grade construction meets requirements for fusion research and aerospace applications.

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