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HVDC Protection Resistor

HDVR-1200kV/30mA Ultra-HVDC Protection Resistor | 120kΩ 1.2MV Safety System

1200kV/30mA HVDC protection resistor with 120kΩ rating provides critical over-current/voltage protection for 1.2MV DC test systems, featuring <5% annual drift and 36kW power handling.


  • US$1.00; Negotiated Price
  • Lead time: 60days

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Product Details

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HDVR-1200kV/30mA Ultra-HVDC Protection Resistor

Product Overview

Engineered for extreme voltage applications, the HDVR-1200kV resistor provides essential protection for 1.2MV DC test systems with its precision 120kΩ current-limiting design and 30mA continuous rating, capable of handling 36kW continuous power dissipation.

Technical Specifications

Electrical Parameters
Rated Voltage1200kV DC
Rated Current30mA continuous (45mA peak)
Resistance Value120kΩ ±1.5% (annual drift <5%)
Power Rating36kW continuous (54kW peak)
ConstructionMilitary-grade nichrome wire on quartz-epoxy composite

Protection System Architecture

Dual-Resistor Network

  • AC Side Protection: 10kΩ charging transformer resistor

  • DC Side Protection: 120kΩ main limiting resistor

  • Robotic positioning system with 0.05mm accuracy

Failure Protection Mechanism

Unprotected System Risks

  1. Fault currents exceed 150A during shorts

  2. Rectifier stacks destroyed in <10μs

  3. Complete system failure

  4. Six-figure repair costs

HDVR Protection Benefits

  1. Peak current limited to <36mA

  2. Voltage transients capped at 104%

  3. 98% reduction in component damage

  4. Automatic fault isolation

Design Features

  • Voltage Grading: 12-stage active grading with AI control

  • Thermal Management: Submerged dielectric oil cooling

  • Mechanical: 4.5m quartz-epoxy core with hexagon corona shields

  • Monitoring: Dual-redundant fiber-optic sensors

Protection Performance

Fault ConditionProtection EffectResponse Time
Load short-circuitCurrent <36mA<20μs
Capacitor failureLocalized to single module<50μs
Voltage surgeOvershoot <4%<10μs

Installation Requirements

  1. Minimum 9m clearance from grounded surfaces

  2. Laser-aligned vertical installation (<0.25° deviation)

  3. Monthly automated resistance verification (±1% tolerance)

  4. Pre-commissioning test at 1440kV for 60 minutes

  5. Real-time partial discharge monitoring

Compliance Standards

  • IEC 62271-1 (1200kV+ equipment)

  • IEEE Std 1845 (Extreme HVDC systems)

  • MIL-PRF-39005 (Military power resistors)

  • ITER EL-01 (Fusion reactor standards)

Typical Applications

  • Fusion reactor power conditioning

  • Next-gen HVDC transmission

  • Particle accelerator energy storage

  • National high-voltage laboratories

  • Space propulsion test facilities

The HDVR-1200kV/30mA represents the cutting edge of ultra-high voltage protection, with its 120kΩ precision resistance and 20μs response time ensuring safety in 1.2MV systems testing capacitive loads up to 25nF. The military-grade construction exceeds requirements for fusion research and aerospace applications.

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