Core Technical Specifications

Robust Safety Engineering

Fail-Safe Insulation

• Triple-layer encapsulation: RTV silicone + mica tape + epoxy

• Non-cascading failure design

• Arc-quenching matrix in core structure

Thermal Protection

• Temperature-independent mechanical strength

• Overheat cutoff at 150°C surface temp

• Thermal runway prevention circuit

Safety Certification: Compliant with IEC 61936 for HV installations

Advanced Cooling System

• Multi-path Cooling: Radial fins + axial airflow channels

• Phase-change Material: Integrated thermal buffer capsules

• High-emissivity Surface: Black ceramic coating (ε=0.92)

• Thermal Performance: 100K rise at 16kW with 25°C ambient

Electrical Performance

Industrial Applications

Power Generation

Surge suppression in 500MW+ turbine generators and HVDC converter stations

High Power Testing

Critical component for 400kV impulse generators and transformer test rigs

Grid Infrastructure

Protection for ultra-high voltage substations (345kV+) and reactive power compensation systems

Mechanical Design

Construction

• Modular segmented design

• Stainless steel core with copper cladding

• Corona-free graded rings

Terminal System

• Top: Ø800mm corona shield

• Base: Dual M24 flange terminals

• Torque spec: 80Nm ±5%

Environmental Rating: IP55 (indoor/outdoor operation)

Installation Protocol

1. Maintain minimum 3.2m clearance (8mm/kV × 400kV) to earthed surfaces

2. Mount on insulated platform rated for 500kV

3. Use corona-free connectors with smooth radius profiles

4. Ground connection: ≥50mm² copper cable to &lt 1Ω earth grid

5. Implement thermal monitoring with IR sensors

Safety & Compliance

• Dielectric test: 480kV AC for 1min (20% overvoltage)

• Short-circuit withstand: 40kA peak/100ms

• Arc-flash protection: Class 3 containment

• Seismic rating: IEEE 693 Category II

• Material safety: RoHS 3 / REACH SVHC-free

Operational Parameters