150kV ~ 400kV
LQHDR Series 300kV/2.5kΩ/4A High-Power Damping Resistor
Technical Specifications
Rated Voltage: 300kV AC (50/60Hz)
Nominal Resistance: 2.5kΩ ±1.5%
Rated Current: 4A continuous
Power Rating: 40kW continuous (300kV × 4A)
Partial Discharge (PD):
<5pC at 300kV (100% rated voltage)
<3pC at 240kV (80% rated voltage)
Operating Duration: 60 minutes at 300kV/4A continuous load
Temperature Rise: <80K on resistor surface at full load
Weight: <300kg
Cooling System: Integrated liquid cooling manifold
Standards Compliance: IEC 60270:2015 Class I, IEC 60060-1:2010
Engineering Breakthroughs
Ultra-Low PD at High Power: Industry-first < 5pC at 40kW
Advanced Thermal Management: Direct-contact liquid cooling maintains < 80K rise
Precision Stability: ±1.5% resistance tolerance under full load
High di/dt Capability: 200A/µs transient response
Compact Power Density: Highest kW/kg ratio in class (133W/kg)
Innovation Spotlight: Proprietary multi-layer dielectric shielding enables unprecedented PD performance at high power levels, making this resistor ideal for sensitive measurement environments.
Application Matrix
Industry | Critical Application | Performance Advantage |
---|---|---|
Power Transmission | EHV Transformer PD testing | Ultra-low noise measurement |
HVDC Systems | Converter station protection | 40kW continuous dissipation |
Industrial Testing | Circuit breaker synthetic testing | High-current arc suppression |
Research Facilities | Fusion reactor power systems | Extreme parameter stability |
Liquid Cooling System Specifications
Mandatory cooling configuration for full-power operation:
Coolant: Deionized water or dielectric fluid
Flow Rate: 60 liters/minute minimum
Inlet Temperature: Max 30°C
Pressure: 4 bar operating pressure
Monitoring: Dual PT100 sensors, flow meters
Safety Interlock: Automatic shutdown at 70°C outlet temp
Efficiency Note: The integrated cooling system achieves 2x better heat transfer than conventional designs, enabling the remarkable < 80K temperature rise at full 40kW load.
Installation Requirements
Mounting: Vertical orientation on vibration-isolated base
Clearances:
3.5m phase-to-phase minimum
4.0m to grounded structures
Terminations: Water-cooled copper terminals (DN40 flanges)
HV Connections: 400kV-rated silicone cables minimum
Environmental: IP55 rated enclosure
Safety & Protection Systems
Triple-redundant temperature protection (Class B)
Short-circuit withstand: 50kA/100ms
Dielectric strength: 350kV AC for 1 minute
Flashover protection: Creepage distance >30mm/kV
Pressure-relief valves for cooling system
Operational Protocol
Pre-cooling: Start cooling system 15 minutes before energization
Ramp-up: Increase voltage at ≤5kV/s rate
Continuous Monitoring: Outlet temperature (max 65°C), flow rate, pressure
Cooldown: Maintain coolant flow for 20 minutes post-operation
Discharge: Use automatic grounding system before access
Maintenance Schedule
Frequency | Procedure | Critical Parameters |
---|---|---|
Weekly | Coolant purity check | Conductivity <5μS/cm |
Monthly | Flow rate verification | ≥60 liters/minute |
Quarterly | Full resistance characterization | ±2% of nominal |
Biannual | Partial discharge re-certification | <5pC at 300kV |
Compliance & Certifications
IEC 61010-1:2010 CAT IV 300V
IEC 60060-1:2010 High-voltage testing
IEEE C57.152-2013 Partial discharge measurement
ASME B31.3 Process piping standards
CE, UKCA, UL, and RoHS certified
Technical Advantages Over Competitors
40% higher power density than conventional designs
5x lower partial discharge at comparable ratings
Integrated cooling reduces installation footprint by 60%
50% longer continuous operating time at full load
Automated monitoring interfaces (Modbus RTU, Ethernet/IP)