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Impulse Charging Resistors: Purpose, Selection & Applications in High-Voltage Testing

Learn how impulse charging resistors safely control capacitor charging in high-voltage test circuits. Discover key selection criteria and applications for reliable pulse generator operation.


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Impulse Charging Resistors: Purpose, Selection & Applications in High-Voltage Testing

In high-voltage impulse testing systems, charging resistors play a critical role in safely energizing pulse capacitors. This article explains their function, design considerations, and practical applications.

What Are Impulse Charging Resistors?

Impulse charging resistors are high-power resistive components used to:

  • Limit inrush current during capacitor charging

  • Prevent damage to DC power supplies

  • Control charging time constants

  • Improve system safety during high-voltage tests

Key Design Parameters

When selecting charging resistors for impulse generators, consider:

ParameterConsideration
Resistance ValueTypically 10kΩ to 100kΩ (determines charging time)
Power RatingMust withstand continuous charging current (often 100W-1kW)
Voltage RatingShould exceed maximum charging voltage (e.g., 50kV-200kV)
InductanceLow-inductance designs prevent waveform distortion

Circuit Configuration

In a typical Marx generator or impulse test system:

  1. Resistors are connected in series with the charging supply

  2. Multiple resistors may be stacked for high-voltage applications

  3. Parallel resistor-capacitor networks ensure uniform voltage distribution

Application Examples

  • Lightning Impulse Generators: Charging resistors control the 1.2/50µs waveform formation

  • Partial Discharge Test Systems: Enable controlled capacitor charging for sensitive measurements

  • High-Power Pulse Systems: Protect components from excessive inrush currents

Maintenance & Safety

Best practices include:

  • Regular inspection for thermal damage or arcing

  • Verification of resistance values (tolerance typically ±5%)

  • Use of properly rated HV connectors and insulation

Conclusion

Properly specified impulse charging resistors are essential for reliable, repeatable high-voltage testing. Their selection impacts both system safety and test accuracy in applications ranging from insulator testing to power equipment validation.

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