Proper maintenance of high-voltage transformers begins with precise oil analysis. The Insulating Oil Dielectric Loss Tester has become the gold standard for assessing transformer oil condition, providing critical data to prevent failures and extend equipment life.
Regular testing helps identify:
Moisture contamination before it causes breakdowns
Oxidation and aging of insulating oil
Conductive contaminants affecting performance
Early signs of insulation degradation
Parameter | Measurement Range | Accuracy |
---|---|---|
tan δ | 0.0001 to 1.0000 | ±(1% + 0.0001) |
Capacitance | 1pF to 200pF | ±0.5% |
Temperature | 0°C to 120°C | ±0.1°C |
Collect oil sample using clean, dry equipment
Allow sample to stabilize at room temperature
Set test temperature (typically 90°C)
Perform multiple measurements for consistency
Compare results to baseline and standards
Critical thresholds to monitor:
Excellent condition: tan δ < 0.005
Good condition: tan δ 0.005-0.01
Requires attention: tan δ 0.01-0.03
Immediate action needed: tan δ > 0.03
Based on test results:
Continue normal operation: When parameters are within 10% of baseline
Schedule oil processing: For moderate parameter changes
Immediate oil replacement: When values exceed safety thresholds
Automatic temperature control systems
Cloud-based data storage and analysis
Multi-parameter testing capabilities
Customizable alarm thresholds
An Insulating Oil Dielectric Loss Tester is an indispensable tool for any organization managing high-voltage equipment. By implementing regular testing and proper analysis, you can significantly reduce maintenance costs while improving system reliability and safety.